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What is a spray gun?

what is a spray gun?

What is a spray gun? How to get started?

A spray gun (paint sprayer) is a tool used to spray liquid coatings – paint, varnish and lacquer in particular. The spray gun uses air pressure from a compressor which forces the paint to become a mist (known as atomize), this can be adjusted using the air regulator and material flow control.  A spray gun achieves a smooth consistent finish of paint when applied to surface, preparation is very important when wanting to achieve a professional and smooth finish. The better you prep the better the finish.

Used by professionals & commercial spray painters for automotive, industrial & commercial use. For re-spraying cars, commercial vehicles, agricultural machinery and equipment, boats, woods, decorating & upvc. Colour is everywhere and in most cases a paint sprayer (spray gun) would be used with compressed air for application.

 

what is a spray gun? Paint Sprayer for paint application - spray guns direct

 

Sagola 4600 Spray Gun - Spray Guns Direct

 

 

 


 

What are the benefits to a spray gun?

Using a spray gun with your compressor >> will cover an area much faster with a more consistant finish, though you need to mask >> to protect the surrounding area from overspray. You also need a mask to protect your lungs >>.

 

 

Spray Gun Parts and Accessories

When purchasing a spray gun its longevity is usually reflected in the price. Spray gun parts are unlikely to be available with budget models (under £100.00), high end professional finish spray guns usually have all parts and spares available giving future life to your spray gun. The most common parts and in particular atomise the finish required are the Air Cap, Nozzle, Fluid Tip & Needle.

Iwata Air Cap BA4-2 for Iwata W400 Bellaria 1.3, 1.4, 1.6, 1.8 & 2.0 (93611710)
Air Caps explained

The air cap (spray gun head) is paired to the size of the fluid tip & needle and range in sizes (see Fluid Tips & Needle below). The fluid nozzle and needle direct paint to the air cap, paint & airflow creates atomization which can be adjusted according to right application needed.

Iwata LS400 Fluid Nozzle and Fluid Needle SetFluid Tips & Needle

Spray guns come in different set-ups for different paint types and application.

For small detail and repair fluid tips start from 0.5mm – 1.2mm
For panel & respray 1.3mm – 1.4mm / 1.5mm
Primer & High Build paint 1.8mm – 2.2mm
Thicker Industrial paints & primers 2.2mm – 3.5mm

These are general spraying guides, sprayers do have their own preference. Always consult your paint supplier or technical data sheet for fluid tip application.
(Always test set up and application on small test area before applying to main surface area).

 

A spray gun when paint spraying can be adjusted and set up to achieve the desired application finish.

Adjusting your spray gun will change atomization and fan pattern, from spot (small application i.e small detail) to – full fan (large application i.e. full re-spray).

Read more about What type of spray gun do I need to paint with? >>

 


 

The below image shows the  ANi Skull parts breakdown where all parts and spares are available to order. This is an example of the huge stock of spray gun parts we have available here in our Derby warehouse including all current and some discontinued spray guns. ANI, DeVilbiss, Iwata, SATA and Sagola. We also stock disposable 3M PPS 2 Paint Cups, Colad Snap Lid, DeVilbiss DeKups, Iwata, Mirka Paint Cup Systems, Sagola Paint Cup Systems and SATA RPS Cup / Lid Systems.
All spray gun/disposable cup adaptors are available “please contact us to select the correct adaptor”. or view spray gun adapters here >>

 

What is a Spray Gun? ANi Skull Spray Gun Spare Parts Breakdown and Spares

 

Videos posted on the gunman YouTube channel giving an independent review on many of our best selling spray guns so be sure to give them a view before committing to buying online.

 

Best selling Spray Guns

3M, Anest Iwata, ANi, Binks, DeVilbiss, Sagola & SATA brands offer a wide range of spray guns, all designed for different liquid coatings & applications.

ANi COMPACT Spray Gun Full Sized Mini Kit (AH1521009A) Any compressor & any job** Includes - A.N.I. (ANi) HPS COMPACT Midi Gravity Spray Gun c/w 1.3 tip, additional 1.0 tip and needle. 500 & 250ml cup +  Gauge in a carry case. *Low Air Consumption – Can run off 24ltr Compressor, requires less than 4.5 CFM (125 litres per minute)* DeVilbiss DV1 GAMBLER Clearcoat *Limited Edition* Spray Gun (Digital / Non-Digital) with Cup
Iwata LPH80 Touch-Up Gravity Spray Gun (LUXURY EDITION) SATAjet X 5500 RP Clearcoat 1.3I CC Non-Digital Spray Gun (1174573) with RPS Multi Purpose Cup 0.6 l / 0.9 l
Sagola 4600 Non-Digital Spray Gun (In Stock Very Soon) (10142401 / 10142410) 3M spray gun pps series 2

 

 

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What type of spray gun do I need to paint with?

ANi F160 Spray Gun - Spray Guns Direct - welovesprayguns

What type of spray gun do I need to paint with?

Do I need an HVLP spray gun or an LVLP spray gun?

Usually a gravity spray gun, HVLP, LVLP, Compliant and Conventional are options. Full sized and mini/midi spray guns would be selected depending on the scale of work and the size of the compressor.

 

Style/type choice

Compliant Spray Guns – for balance of finish with control of over spray – See DeVilbiss FLG for example >>

HVLP (High Volume Low Pressure) describes the correct air delivery for modern spray guns, but full HVLP guns doesn’t suit most applications as they produce an uneven, ‘orange peel’ finish. HVLP spray guns mainly suit water-based basecoat car paint.

LVLP (Low Volume Low Pressure) spray guns are designed to operate with less air but also produce a sub-optimal finish. We advise the ANi Compact Spray Gun when less air is available.

View ANi Compact Spray Gun (ideal for beginner & professional use) >>  A great all rounder and available as a Touch Up & Respray Kit.

 

>Size choice

Mini/Midi spray gun >> – a popular choice for all compressor size 24 litre (6.34 gallons) and over; there are spray gun options that are capable of even a full respray.
Full sized spray gun >> – the typical choice where larger areas are being painted. Usually requires at least 7cfm free air.

 

 

 

 

 

Next – Choosing the right spray gun for your paint?

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Choosing the right spray gun for your paint?

Choosing the right spray gun for your paint?

Choosing the right spray gun for your paint?

Difference between gravity, suction, pressure and mini spray gun?

 

 

what is a spray gun - spray guns direct

Gravity Spray Gun

Sprayer using DeVilbiss Dv1 Clearcoat Digital Spray Gun, a full sized gravity spray gun used for full respray and larger areas.

View Gravity Spray Guns

spray gun fan pattern - DeVilbiss DV1S Spray Gun

Mini / Midi Spray Gun

DeVilbiss DV1S Mini/Midi Spray Gun showing fan pattern when applying lacquer. (adjustable by changing spray gun controls) mini spray guns are used for smaller areas, panel, alloy wheel and smart repairs.

View Mini / Midi Spray Guns

Sagola X 4100 Gravity Spray Gun (PG10142004 / PG10142011)

Pressure Spray Gun

Sprayer using the Sagola X 4100 Series Pressure Spray Gun in most cases used for commercial vehicles,  trains, coaches, lorries or large panel sections.

View Pressure Spray Guns

Sealey Suction Feed Spray Gun (SSG2) *Cheap enough to throw away*

Suction Spray Gun

Suction spray guns usually come with a 1 litre capacity pot so used if you have a larger surface paint area (old school sprayers some times prefer this method).

View Suction Spray Guns

 

 

 

Next – Do I need to use a spray gun gauge?

 

 

 

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Do I need to use a spray gun gauge?

how to set up a spray gun ? air pressure

Do I need to use a spray gun gauge?

For (None Digital) gravity fed spray guns a gauge control is used to regulate the amount of air,

enabling an accurate predictable atomisation (mix of air and paint). Works in combination with spray fan pattern size control (knob adjustment). This means you can work slowly with a small fan or faster with a larger fan.
Air control is usually in conjunction with wall filter regulators.

 

 

Compressed Air Spray Gun Gauges

 

 

 

 

Next – How to set up a spray gun?

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How to set up a spray gun

how to set up a spray gun atomization using material flow controller knob.

How to setup a spray gun?

For Spraying & Painting.

Once you have your spray gun connected to compressed air, see How to choose the correct air compressor for my spray gun (paint sprayer)?

Assuming you have mixed paint and your spray gun cup is attached the next stage is making sure your air pressure and fan pattern is correct for type of application.
Use your Spray gun air pressure gauge (fig 1.0) and material flow knob (fig 2.0) to adjust the amount of paint and air mixed to form the desired atomization.

 

Fig1.0
how to set up a spray gun ? air pressure

Spray Gun Gauge Air Pressure Adjustment.

 

Fig 2.0
how to set up a spray gun atomization using material flow controller knob.

Spray Gun  Material Flow Controller.

 

Tip size choice & fan control and Knob functions on a spray gun.

 

What type of spray gun do I need to paint with? spray gun fan pattern

Spray Gun Fan Pattern Adjustment

 

Iwata WS400 Fan Pattern

(adjustable by changing spray gun controls)

The below – example shows the fan pattern typically achieved with the SATAjet X 5500 spray gun.

spray gun nozzle help rp tip and setup size - spray guns direct

SATAjet X 5500 Digital Spray Gun internals, paint & airflow creates atomization which can be adjusted according to right application needed.

 

sata jet 5500 spray gun spray gun control and knob functions

 

Next – What size nozzle tip for car paint

 

 

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What size nozzle tip for car paint?

Iwata LS400 Fluid Nozzle and Fluid Needle Set

What size nozzle tip for car paint?

What size nozzle tip for primer?

Car primer – 1.8 for gravity full sized; 1.2/1.4 for mini spray gun

What size nozzle tip for basecoat?

1.2/1.3 for gravity full sized; 1.0/1.2 for mini spray gun

What size nozzle tip for clearcoat?

1.2/1.3 for gravity full sized; 1.0/1.2 for mini spray gun

 

 

 

 

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Can I use a spray gun (paint sprayer) with my compressor?

Can I use a spray gun (paint sprayer) with my compressor?

Yes, but the compressor size and it’s CFM (Free Air) is what matters.
Large compressor = many spray gun options
Small compressor = mini/midi spray guns.

A 24 litre compressor is suitable for *low free air spray guns or airbrushes* ( < 4.5 cfm).
A 50 Litre compressor would be suitable for most smart repair mini midi spray applications.
A typical full sized spray gun would require a larger compressor > 50 litre.

 

what compressor do I need for my spray gun?spray guns direct
 
 

More information on Spray Guns and Compressor Setups >>

 
 

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How to choose the correct air compressor for my spray gun (paint sprayer)?

Choosing the right compressor?

What compressor do I need to paint a car. How to choose the correct air compressor for my spray gun (paint sprayer)?

Connect the compressor and wait for full working pressure. you can then adjust the pressure via a gun gauge which is connected to your spray gun.

 

Compressors are measured by their displacement in CFM (Cubic Feet per Minute). Spray guns are measured by the free air they use, the maths is for example a 12cfm displacement less a third equals the free air available.

The simple sum is (12cfm displacement minus 1/3 = 8cfm free air).

 


 

How to use a spray gun with an air compressor?

A spray gun that is driven by compressed air must be connected via an airline; it can be directly screwed to a threaded airline but is usually used with quick release connectors.

Low Noise / Screw Compressors >>

Standard Compressors >>

Compressor Kits >>

Portable Compressor Systems & Kits >>

Lubricant / Oil >>

 

Iwata 200 litre Belt Drive Air Compressor, 12.5 CFM

For a full sized gravity spray gun used for full respray and larger areas.

 

Sealey 50 litre Compressor, 2hp, 6.8cfm Displacement

For smaller areas, panel, alloy wheel and smart repairs.

How to set up a compressor for my spray gun (paint sprayer)? & what compressor do i need to paint a car.

Buy Online

 

How to set up a compressor for my spray gun (paint sprayer)? & what compressor do i need to paint a car.

Buy Online

 

 


 

What connectors do I need to connect my spray gun to air hose and compressor?

 

What airline and connectors do I need for my spray gun?

  • Typically 3/8” (8mm) is the minimum airline internal diameter/bore. We recommend using pre-made airline that includes ¼” BSP female threaded nuts at either end.
  • Quick release connectors screw in to the end of the airline primarily to pair/interconnect with a tail-piece. The spray gun tail-piece would have a female thread.
  • View Airline & connectors >>

What are the different airline connectors?

  • Male and Female thread (originates from the animal kingdom).

Example: ¼” BSP male thread screws into ¼” BSP female thread and forms a seal. Spray guns and fittings supplied by us in BSP >> with NPT >>

  • Quick release coupling connectors tube type tails that push in to small barrel like receivers (sometimes confused or described as male and female BUT not in SprayGunsDirect language).
  • Euro (HVLP) high flow connectors are best practice for use with a spray gun. Traditional / old-fashioned British connectors (often misleadingly referred to as PCL style) do not suit optimal air delivery for a spray gun.

Below shows HVLP connectors used to connect the spray gun to air hose and then to the compressor. This method is quick release which is simple and very easy to use especially when changing devices using compressed air. For a full compressed air system a second air hose would be included along with a filter regulator. Air flow would typicaly follow this direction.

 

Compressor >> Air Hose >> Filter Regulator (1,2 or 3 stage) >> Air Hose >> Spray Gun Gauge (non-digital) >> Spray Gun

How to choose the correct air compressor for my spray gun (paint sprayer)?

HVLP Explained

High Volume Low Pressure has no restrictions on airflow with a wider male and female connection. This is the choice for most professional paint sprayers.

PCL Explained

PCL Connectors are usually used for air tools such as sanders, polishers, drills and grinders as 100% air flow can differ. The below image shows the Prevost Flexair 10m Hose *British Style PCL Connector* with Prevost Air Blow Gun.

HVLP compressed air quick connectors for spray gun and compressor air hose 5m 10m 20m PCL compressed air quick connectors for air tools and compressor air hose 5m 10m 20m
Above image shows (compressor connectors)

Prevost Flexair 20m Hose (Male) connecting to a Female HVLP Coupling/Receiver

 

Below & bottom right image shows the Prevost ESI 07 (female) HVLP quick connector with DeVilbiss MPV-5 (male) tailpiece. This is connected to the spray gun gauge and spray gun.

HVLP compressed air quick connectors for spray gun and compressor air hose 5m 10m 20m

HVLP compressed air quick connectors for spray gun and compressor air hose 5m 10m 20m

 

 

 

 

 

Next (quick guide) – Connecting your Spray Gun to your Compressed Air System Hose

 

 

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Why filter compressed air for spray painting?

DeVilbiss ProAir 3 Filter Regulator - why filter water, air and oil for spray painting

Why filter compressed air for spray painting?

With air filtration down to 0.01 microns and activated carbon removing contaminants and odours down to 0.003 ppm for both breathing and spraying. Compressed air filtration is designed to remove liquid, oil and water from flowing compressed air.
For working spray booths filters should be replaced every 3 months.

 

You must install a wall mounted filter regulator to remove water and oil otherwise paint defects e.g. craters emerge.
A simple solution is to run a 10-metre airline from the compressor to the wall filter then add another line to the outlet to run to the spray gun.

See figure 1.0 (part no. AH117317 for filtration) – showing a typical compressed air configuration.

How to choose the correct air compressor for my spray gun (paint sprayer)?

What filter regulator do I need?

  • Single stage brings the air down to 0.5 microns which is clean enough to spray with.
  • Two stage 0.01 micron and greater capacity for long life span. Sufficient for 1-man air fed mask.
  • Three stage for minimal contaminants including odour; so the ultimate for air fed mask operation.
  • View All Filter Regulators >>
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What spray gun brand is best?

What spray gun brand is best?

European made spray guns are the best and Iwata from Japan.

The gun brands that are used by most body shop professionals are ANi (Italian) DeVilbiss (UK except the SLG), SATA (German), Iwata, Sagola (Spain).

 

Arguments over which is best are common; SprayGunsDirect offer all the main brand contenders.  There are characteristics that suit specific requirements that may make direction a no-brainer, but a similar question would be: which is best?  BMW, Mercedes, Audi, Jaguar or Lexus?

 

If you have evolved your style around one and it has worked for you then avoid switching brands unless you have the budget to experiment, we do encourage variety if you want to test drive scenarios, you can always sell on via an online preloved sales platform.

 

All gun manufacturers have multiple options that go way beyond simplification but if we are going to be forth right and opinionated then here it is.  All robust challenges with feedback are welcomed.

 

ANi – exceptional value for money, the Volkswagen option at Dacia prices.  Perfect for beginners and the price conscious.  Flagship guns now stand up with the top tier priced options.

 

DeVilbiss – straightforward and predictable, easy to get started with.

 

Iwata – often a little slower so patience is its nature and your requirement.

 

Sagola – the new contender at the upper end.  Adapting and evolving existing technology.  Fast and full.  For the professional in a rush.

 

SATA – considered precision engineering with dedicated loyalist users.  Many bespoke options.

 

Employees of SprayGunsDirect have been at one time or other users of all five and cannot be shifted from their favourite spray gun brand.  We have career sprayers, ex-employees of spray gun manufacturers and ex-managers of body shops resident.  We have 3 spray rooms for trials.  We test everything.  For fully independent guru level testing, reviews and engagement, we recommend the videos section of The Gunman on YouTube.

what spray gun brand is best? sprayguns direct

ANi COMPACT Spray Gun Full Sized Mini Kit (AH1521009A) Any compressor & any job** Includes - A.N.I. (ANI) HPS COMPACT Midi Gravity Spray Gun c/w 1.3 tip, additional 1.0 tip and needle.  500 & 250ml cup +  Gauge in a carry case. *Low Air Consumption – Can run off 24ltr Compressor, requires less than 4.5 CFM (125 litres per minute)* DeVilbiss DV1 GAMBLER Clearcoat *Limited Edition* Spray Gun (Digital / Non-Digital) with Cup Iwata LPH80 Touch-Up Gravity Spray Gun (LUXURY EDITION) SATAjet X 5500 RP Clearcoat 1.3I CC Non-Digital Spray Gun (1174573) with RPS Multi Purpose Cup 0.6 l / 0.9 l Sagola 4600 Non-Digital Spray Gun (In Stock Very Soon) (10142401 / 10142410)

 

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How to Clean a Spray Gun?

How to clean a spray gun? learn from Andy at Spray Guns Direct

How do I clean my spray gun?

Firstly, Disconnect the Air and Remove pot lid, pour any left over paint content to a waste container whilst holding the trigger down to release any left material left in the spray gun, pour a small amount of thinners in to the cup swish around in pot, then pull the trigger to spray through spray gun to clean and remove any excess in to a paint can.

Remove the spray gun gauge and pot, clean with thinners or water depending on material.
Clean any excess from air cap whilst on the gun then remove to fully clean, Holding the trigger down to remove needle. Clean with care.
Remove the fluid tip & clean again using small amount of thinners with preferably a brush provided in the Colad Premium Cleaning Kit.
Take time to clean & wipe down the spray gun body and all components, DO NOT leave components to soak in thinners, this is commonly done which damages body seals and components.
Re-assemble using a spray gun lube on needle when re-housing for fluent smooth trigger motion.

 

The images below show the steps to follow (guide based on gravity spray gun) for cleaning & maintaining your spray gun.

 

 

 

 

 

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