A spray gun (paint sprayer) is a tool used to spray liquid coatings – paint, varnish and lacquer in particular. The spray gun uses air pressure from a compressor which forces the paint to become a mist (known as atomize), this can be adjusted using the air regulator and material flow control. A spray gun achieves a smooth consistent finish of paint when applied to surface, preparation is very important when wanting to achieve a professional and smooth finish. The better you prep the better the finish.
Used by professionals & commercial spray painters for automotive, industrial & commercial use. For re-spraying cars, commercial vehicles, agricultural machinery and equipment, boats, woods, decorating & upvc. Colour is everywhere and in most cases a paint sprayer (spray gun) would be used with compressed air for application.
What are the benefits to a spray gun?
Using a spray gun with your compressor >> will cover an area much faster with a more consistant finish, though you need to mask >> to protect the surrounding area from overspray. You also need a mask to protect your lungs >>.
Spray Gun Parts and Accessories
When purchasing a spray gun its longevity is usually reflected in the price. Spray gun parts are unlikely to be available with budget models (under £100.00), high end professional finish spray guns usually have all parts and spares available giving future life to your spray gun. The most common parts and in particular atomise the finish required are the Air Cap, Nozzle, Fluid Tip & Needle.
Air Caps explained
The air cap (spray gun head) is paired to the size of the fluid tip & needle and range in sizes (see Fluid Tips & Needle below). The fluid nozzle and needle direct paint to the air cap, paint & airflow creates atomization which can be adjusted according to right application needed.
Fluid Tips & Needle
Spray guns come in different set-ups for different paint types and application.
For small detail and repair fluid tips start from 0.5mm – 1.2mm
For panel & respray 1.3mm – 1.4mm / 1.5mm
Primer & High Build paint 1.8mm – 2.2mm
Thicker Industrial paints & primers 2.2mm – 3.5mm
These are general spraying guides, sprayers do have their own preference. Always consult your paint supplier or technical data sheet for fluid tip application.
(Always test set up and application on small test area before applying to main surface area).
A spray gun when paint spraying can be adjusted and set up to achieve the desired application finish.
Adjusting your spray gun will change atomization and fan pattern, from spot (small application i.e small detail) to – full fan (large application i.e. full re-spray).
The below image shows the ANi Skull parts breakdown where all parts and spares are available to order. This is an example of the huge stock of spray gun parts we have available here in our Derby warehouse including all current and some discontinued spray guns. ANI, DeVilbiss, Iwata, SATA and Sagola. We also stock disposable 3M PPS 2 Paint Cups, Colad Snap Lid, DeVilbiss DeKups, Iwata, Mirka Paint Cup Systems, Sagola Paint Cup Systems and SATA RPS Cup / Lid Systems.
All spray gun/disposable cup adaptors are available “please contact us to select the correct adaptor”. or view spray gun adapters here >>
Videos posted on the gunman YouTube channel giving an independent review on many of our best selling spray guns so be sure to give them a view before committing to buying online.
Best selling Spray Guns
3M, Anest Iwata, ANi, Binks, DeVilbiss, Sagola & SATA brands offer a wide range of spray guns, all designed for different liquid coatings & applications.
European made spray guns are the best and Iwata from Japan.
The gun brands that are used by most body shop professionals are ANi (Italian) DeVilbiss (UK except the SLG), SATA (German), Iwata, Sagola (Spain).
Arguments over which is best are common; SprayGunsDirect offer all the main brand contenders. There are characteristics that suit specific requirements that may make direction a no-brainer, but a similar question would be: which is best? BMW, Mercedes, Audi, Jaguar or Lexus?
If you have evolved your style around one and it has worked for you then avoid switching brands unless you have the budget to experiment, we do encourage variety if you want to test drive scenarios, you can always sell on via an online preloved sales platform.
All gun manufacturers have multiple options that go way beyond simplification but if we are going to be forth right and opinionated then here it is. All robust challenges with feedback are welcomed.
ANi – exceptional value for money, the Volkswagen option at Dacia prices. Perfect for beginners and the price conscious. Flagship guns now stand up with the top tier priced options.
DeVilbiss – straightforward and predictable, easy to get started with.
Iwata – often a little slower so patience is its nature and your requirement.
Sagola – the new contender at the upper end. Adapting and evolving existing technology. Fast and full. For the professional in a rush.
SATA – considered precision engineering with dedicated loyalist users. Many bespoke options.
Employees of SprayGunsDirect have been at one time or other users of all five and cannot be shifted from their favourite spray gun brand. We have career sprayers, ex-employees of spray gun manufacturers and ex-managers of body shops resident. We have 3 spray rooms for trials. We test everything. For fully independent guru level testing, reviews and engagement, we recommend the videos section of The Gunman on YouTube.
The ANi Compact 1.3mm Spray Gun “The GAME CHANGER”
It’s Small Compressor Friendly* A Midi Gravity Spray Gun – Sprays Custom-Smooth like a £300 gun, the real gem is this Midi Spray Gun performs like a full size Spray Gun with very nice fan pattern consistency for a professional finish.
Our opinion: A compliant (passes transfer efficiency regulation tests) superbly engineered mid sized spray gun with a fan that opens up beyond 20 cm yet runs off a small compressor. The only gun of its type: smooth applier that is engineered to require less air yet at a sensible price. P.S. appealing to owners of even bigger compressors, a game-changer.
Suitable for Water Based & Solvents paints, 1K & 2K Clearcoats.
A.N.I. (ANI) HPS Compact Midi Gravity Spray Gun is a medium sized, lightweight and highly detailed Spray gun that is designed for spraying jobs of a scope and scale that is as good as you can get from a small compressor whilst still spraying custom smooth. Comes complete with a 500ml cup.
Below were sharing the love for limited edition and new Spray Guns, for the professional and hobbyist featuring spray guns from 3M, ANi, DeVilbiss, Iwata, Sagola and SATA. Yes we have our favourites, but that’s our secret that we can not share with you 🙂
If you would like to talk to us about “anything spray guns” “airbrush” “compressors” “air systems” get in touch by email info@spraygunsdirect.co.uk
or call +44 (0)1332 611893
“we’re here to help”
DeVilbiss PROLite & GPG Carbon Edition Spray Guns
The exclusive Limited Edition gun design is inspired by the sleek aesthetics, design flexibility and lightweight strength of carbon fibre.
THE PROLITE CARBON EDITION
SPRAY GUN PERFORMANCE REDESIGNED
This Carbon Limited Edition gun builds upon the legacy of
the precision-built PROLite spray gun range. The gun delivers unparalleled performance in automotive refinishing – a uniform spray pattern and atomisation distribution for an exceptional quality finish and a drop-forged aluminium, anodised body with a removable air baffle for an extended working life.
THE GPG CARBON EDITION
SPRAY GUN ATOMISATION REDESIGNED
This Carbon Limited Edition gun enhances the GPG’s legendary combination of fit, feel and performance. It seamlessly answers the body shop’s demand for a cost-effective, multi-purpose spray gun, providing a solid performance that is durable and
of exceptional value
Our opinion: Best selling spray gun. Best performer under £145 + VAT.
It’s the LOW COST solution from DEVILBISS!
FLG-5 is suitable for most routine spray jobs in the workshop and can also be used by DIY enthusiasts. This budget range of spray guns are available as spray gun kits in Suction and Gravity versions and there is a Pressure gun option for the larger areas requiring fast coverage without the added down time of re-filling small cups.
Typical Applications
• Many General Industry applications
• Small Workshops
• DIY Enthusiasts
• Jobbers – Stove Enamellers
• Furniture Manufacturers (Wood and Metal)
Suitable for these fluids
• Solvent Based Paints and Materials
• Lacquers
• Adhesives
• Oils
• Stains and Varnishes
• Sealers and Undercoats
• Wax Based Materials
• Plus Many Others
• Low cost spray guns for use with a wide range of general industrial paints and materials
• FLG-5 employ DeVilbiss Trans-Tech® atomisation for paint saving efficiency, superb finishes plus compliance with EPA legislation
• Ultra lightweight, strong, cast aluminium gun body
• Ergonomically shaped gun handle for balance, grip and comfort
• Precision engineered brass air cap and stainless steel fluid tips and needles for long service life
Fantastic performance from the designers of almost every modern Ferrari and more, Pininfarina!
Tailored set ups for all applications. An easy gun to get on with – never seems to have a critic.
New HD (High Delivery) ideal for solvent application.
Supernova has a long flat fan pattern with paint material delivered evenly across it, this gives you a superb overlap on modern paints. Essential for mottle-free basecoat application and a flat and even lay down on clears.
Fluid control is essential for colour reproduction of waterbourne basecoats, the combination of consistent stable fluid output and flat even fan pattern gives you an unmatched appilcation of modern paints. The new responsive trigger action makes application of basecoats even easier.
Weight and balance makes this spray gun an excellent choice for a comfortable repetitive strain free day in a busy modern body shop enviroment. The SUPERNOVA state of the art ergonomic design helps you achieve the results you require in todays demanding work place.
This superb spray gun delivers a consistent droplet size when atomizing, combine this with the spray guns flat even fan pattern and this will help reduce the common issues ie: boil and pin holing on HS clear coats. These issues are due to too much clear coat in one area caused by centre heavy fan patterns.
This gun takes spraying modern day HS clear coats to another level.
Fantastic performance from the designers of almost every modern Ferrari and more, Pininfarina!
Tailored set ups for all applications. An easy gun to get on with – never seems to have a critic.
When we talked about a new spray gun, we decided we needed to be innovative, and our customers needed something new, so we enlisted the help of the world-renowned design firm Pininfarina famous for their state-of-the-art automobile design. Anxious to see how they would handle a spray gun, the Pininfarina design far exceeded our expectations. After the gun design was complete, we incorporated our advanced atomising technology, and the Supernova was born. This premium gun combines our superior atomisation control with production speed and ergonomics.
Performance: The Supernova delivers a consistent droplet size when atomising. This, combined with the flat even Supernova pattern, helps reduce common application issues. All Supernova guns are equipped with stainless steel fluid passages ideal for any type of material, solvent-borne or waterborne.
Perfect Balance: The Supernova cup angle design guarantees perfect balance regardless of what cup size you choose.
Quick Release Air-Cap: The larger thread pattern of the air cap makes it both robust and easy to remove and is designed with low maintenance in mind. The new larger grip points outside the air cap ring facilitate quick removal and refitting after cleaning.
Responsive Trigger: The responsive trigger action gives the painter stable air flow control during application. Accurate air pressure can now be set with either the air stroke or the fluid stroke.
Ergonomic Grip: An in-depth study by the University of Pavia into perfect balance and optimal ergonomics was closely considered by Pininfarina designers and Anest Iwata engineers to produce this state-of-the-art spray gun. The slim ergonomic grip of the Supernova spray gun helps distribute weight and balance through the wrist, reducing the risk of repetitive strains.
our opinion – The DeVilbiss DV1 Clearcoat Spray Gun is one of the leading clearcoats in spraying that’s on the market. offers the most refined spray pattern yet and a top spray gun if you want consistency.
our opinion – Revolutionary new airflow design for 2021 in mini form, taking the proven efficiencies from the established DV1 full-sized. THE premium choice for the auto refinishes shop for factory finish replication.
Joining the lineup of DeVilbiss DV1’s is the DV1 Basecoat in its silver / olive design.
Professional painters understand the importance of proven spraying equipment. It is critical to have tools that not only deliver optimal performance, but also enable painters to be more successful at their trade.
The leading technicians, engineers, and designers at DeVilbiss have worked with these professional painters to create a spray gun designed specifically for painters who demand consistent, exceptional performance from their spray gun.
Introducing the DV1 – a revolutionary spray gun platform from DeVilbiss Automotive Refinishing – and a new standard in basecoat spray painting equipment.
The Sagola 4600 Gravity Spray Gun – Our best spray guns just got better!
Efficient
Ultra-fine atomization and less overspray for an industry leading transfer efficiency.
Easy
Stable fan pattern, uniform from top to bottom, for precise colour matches, seamless transitions, and blends with easier overlapping.
Effortless
It’s so easy to use, you get a professional finish every time, with minimal effort.
Even
A flawless finish with even particle distribution with minimal patching.
Ergonomic
Designed to be so comfortable you forget you are holding it.
Economic
Less air, less bounce back for the same
flawless result with Dynamic Flow Technology™
Dynamic Flow Technology™
Dynamic Flow Technology™ harnesses the ambient air around the aircap allowing the Sagola 4600 spray gun to provide a flawless finish even at lower working pressures.
DFT ™ Gives you:
• Greater fan stability.
• Superior atomization.
• Uniform fan from top to bottom.
• Less bounce back, less overspray.
• A more precise application with easier overlapping.
• Less painting defects such as shadowing, patch coats and striping.
• An even paint distribution – ideal for difficult base colours such as metallics, silvers, pearls.
Dynamic Flow Technology™:
Dynamic Flow Technology (DFT™) harnesses the ambient air around the aircap allowing the Sagola 4600 spray gun to provide a flawless finish even at lower working pressures.
Experience enhanced performance with the Sagola 4600, featuring greater fan stability, superior atomization, and a uniform fan pattern from top to bottom. Benefit from less bounce back and overspray, allowing for a more precise application with easier overlapping. Say goodbye to painting defects like shadowing, patch coats, and striping, as the Sagola 4600 ensures an even paint distribution, perfect for challenging base colors such as metallics, silvers, and pearls.
Metal to Metal Technology (M2M™):
With fewer joints and wear parts, M2M™ technology ensures easy maintenance and low costs over time, offering reliability and robustness in every application.
SATAjet 5500 Spray Guns
Solidly Engineered for Factory Finish Replication
SATAjet X 5500
Digital with RPS Cup
The latest SATA paint spray gun for highest demands. With the X nozzle system, painters are able to cope with all paint systems and application recommendations. In addition, the whispering nozzle significantly reduces noise and gives bodyshops a more pleasant painting experience – all while using less material.
SATAjet X 5500 PHASER Spray Gun Designed by Porsche
Developed with its outstanding design, materials and a unique concept for your very special projects. The unusually elegant design was developed in cooperation with Porsche Design Studio. Technically the PHASER is identical to the top model SATAjet X 5500. It has the same nozzle concept and all the other convincing features that make the SATAjet X 5500 an outstanding spray gun.
Impresses with its newly developed, special nozzle set for clear coat application. The optimised material distribution in combination with a finer atomisation allows users to achieve closed wetting even at a low layer thickness.
The ANi Compact 1.3mm Spray Gun “The GAME CHANGER”
It’s Small Compressor Friendly* A Midi Gravity Spray Gun – Sprays Custom-Smooth like a £300 gun, the real gem is this Midi Spray Gun performs like a full size Spray Gun with very nice fan pattern consistency for a professional finish.
Our opinion: A compliant (passes transfer efficiency regulation tests) superbly engineered mid sized spray gun with a fan that opens up beyond 20 cm yet runs off a small compressor. The only gun of its type: smooth applier that is engineered to require less air yet at a sensible price. P.S. appealing to owners of even bigger compressors, a game-changer.
Suitable for Water Based & Solvents paints, 1K & 2K Clearcoats.
A.N.I. (ANI) HPS Compact Midi Gravity Spray Gun is a medium sized, lightweight and highly detailed Spray gun that is designed for spraying jobs of a scope and scale that is as good as you can get from a small compressor whilst still spraying custom smooth. Comes complete with a 500ml cup.
Top-quality product at this price point.
LUXURY GOLD – The Iwata LPH-80
In the field of painting equipment, the extraordinary LPH-80 spray gun stands out, an icon of performance and precision in the world of Spot Repair. Today we focus on its special edition, the “Luxury Edition”, a masterpiece that combines the technical excellence of the classic LPH-80 with a touch of unparalleled luxury.
The LPH-80 Luxury Edition presents itself with an extraordinary design and a golden coating, a symbol of refinement and exclusivity. Every detail, from the ergonomic grip to the articulated body of the gun, has been carefully shaped to combine elegance and functionality. This jewel is not just a working tool, but a work of art that reflects commitment to aesthetics and performance.
our opinion – A spray gun which is ideal for backgrounds, spot repair, blending, shading and touch up. The best selling touch up spray gun.
Three Brand New Additions to the DeVilbiss DV1 Family.
SHOW YOUR TRUE COLOURS.
DeVilbiss DV1 Old School *Limited Edition* Spray Gun
The DeVilbiss Old School Spray Gun with a throwback, taking inspiration from the DeVilbiss GTi Pro Lite VIGILANTE Spray Gun.
A new addition to the DV1 Family, this time in the form of a limited edition spray gun with a ‘circuit’ design etched into the distinctive matte black body of the original DV1 Clearcoat.
Each kit featured a 1.2mm and 1.3mm fluid nozzle, tool kit, a digi pro digital BAR gauge and a choice between C1+ and a C2+ Aircaps.
The C1+ is a slower, controlled application and it is easy to get a flat, glasslike finish – ideal for lower viscosity clears. The C2+ has a faster application speed and it is easier to achieve an OEM finish with – ideal for higher viscosity clears.
EXPERIENCE THE NEXT GENERATION OF CLEARCOAT APPLICATION
Silent-action trigger designed to remove sideways and rotary play to deliver a soft, smooth pull • Quick-release air cap for quick and easy changes and easy access to the fluid tip • Integrated digital gauge placed in-line at eye level for quick, easy checking while providing precise inlet pressures for optimal gun performance • Streamlined gun body with an ultra-comfortable ergonomic fit and feel to provide sprayers balance, optimal control and less fatigue • Reconfigured air adjusting valve placed in an ergonomic location for more comfort and 12 times the sensitivity for precise air control adjustments and smoother air flow • Simplified air valve for maximized fluid needle alignment and durability, minimized component wear and easier removal and serviceability
Welcome to Sagola’s new special edition 4600 Overland Adventure. Designed to replace the successful 4600 Trophy Truck.
This gun features different fluid tips, including the 1.2, 1.2XL, 1.3, 1.3XL, 1.4 and the Titania Pro aircap, which is highly appreciated by professional painters due to its large fan and mirror finish, especially suitable for fast drying and last generation clears.
The Sagola 4600 Overland Adventure has all the qualities of the Sagola 4600 Xtreme, such as excellent atomisation, precise control system and low noise level. In addition, thanks to Sagola’s Metal To Metal technology, it has no plastic seals, making it extremely easy to clean and maintain in top condition.
But what makes this gun unique and special is its design inspired by overland culture and adventure. If you are a lover of automotive paint and the great outdoors, the Sagola 4600 Overland Adventure is the perfect gun for you. Plus, its overland-inspired design will make you feel like you’re on an epic adventure every time you use it.
So don’t wait any longer and get the Sagola 4600 Overland Adventure gun to take your paint job to new territories.
ANi Skull Spray Gun
An Exclusive Limited Edition Spray Gun to us here at SprayGunsDirect.
An Exclusive to us here at SprayGunsDirect. This Spray Gun is unique to us and is not available to purchase anywhere in the world.
This new paint gun designed by ANi, allows you to have professional painting in 3 different ways, simply by changing the cap and adjusting the air pressure according to the cap used. It works like a classic gun, except that with a simple gesture it is possible to change the painting mode, optimizing working times as much as possible. With this innovation, ANi is increasingly responding to the multiple demands of today’s bodybuilders.
Available to purchase as the spray gun on its own or as a kit which comes with the 1.3mm Skull Spray Gun, a WB (Water-Based) Aircap, a HVLP (High Voltage Low Pressure) Aircap, a Clear (Clearcoat) Aircap, a TMD1 Digital Gauge, 600ml Gravity Cup, a service kit and the ANi Skull Carry Case.
An ANi Skull Trucker Cap and T-Shirt are also available with some variants of this spray gun.
THE WORLD’S FIRST THREE FOR ONE SPRAY GUN WB – CLEAR – HVLP! This new paint gun designed by ANI, allows you to have professional painting in 3 different ways, simply by changing the cap and adjusting the air pressure according to the cap used. It works like a classic gun, except that with a simple gesture it is possible to change the painting mode, optimizing working times as much as possible. With this innovation, ANI is increasingly responding to the multiple demands of today’s bodybuilders.
